Metal Scrap Recycling Solutions by Jain Hydraulics Recycling
Scrap Processing Optimization
As India's scrap processing industry is still evolving, Jain Hydraulics Recycling addresses the challenge of
impure metal scrap faced by many dealers. This negatively impacts productivity and profitability. To counter this,
we introduce efficient processing methods such as baling, shearing, shredding, and briquetting. These techniques
facilitate the compaction of large volumes of metal scrap, easing transportation and storage. This not only
contributes to space conservation by reducing landfill usage but also aligns with environmental protection
efforts.
Embracing scrap processing is a sustainable and lucrative venture, ensuring a constant supply of raw
materials. It not only promotes job creation but also contributes to the establishment of a circular economy. This
is particularly beneficial for large-scale metal manufacturers, including those in the white goods and automobile
sectors, allowing them to enhance profit margins through strategic investments in scrap processing.
Comprehensive Metal Recycling Product Range
Jain Hydraulics Recycling prides itself on offering a comprehensive lineup of cutting-edge metal recycling machinery, featuring Balers, Shears, and Shredders.
In addition to supplying top-notch machinery, we offer consultancy services aimed at optimizing production in existing metal recycling setups and assisting in the development of new recycling plants. Our commitment to custom solutions ensures that the unique waste scrap processing requirements of each client are met with precision.
Sustainable Metal Scrap Processing System
Jain Hydraulics Recycling has developed a holistic and sustainable metal scrap processing system that focuses on efficiency, resource conservation, and environmental responsibility. This system encompasses:
- Sorting: Distinguishing the required metal scrap from mixed waste materials using methods such as magnetic separation or manual assessment based on material properties, color, or weight.
- Cleaning: Eliminating unwanted materials from the metal scrap, such as dust, rust, and non-metallic components like fabric, to enhance the purity of the waste scrap.
- Sizing: Tailoring the scrap material size to align with furnace specifications. Balers, shredders, shears, and briquetting machines are employed for sizing and densification.
- Optimization: Continuous improvement and adaptation to the latest technological advancements to ensure the most efficient and eco-friendly waste scrap processing.
In essence, Jain Hydraulics Recycling not only provides cutting-edge machinery but also serves as a strategic partner in advancing sustainable and profitable metal scrap recycling practices in the business landscape.
Products
Continuous Baler
A state-of-the-art solution for uninterrupted metal scrap processing, the Continuous Baler Machine or Scrap Press/Baling Machine ensures seamless operation, effectively compacting materials for sustained efficiency in metal management systems.
High Density Baler
Engineered for maximum compaction force, the High Density Baler Machine or Scrap Press/Baling Machine efficiently reduces the volume of recyclable materials, offering a robust and durable solution for industries focused on space optimization and resource conservation in metal scrap processing.
Jumbo Manual Baler
The Manual Jumbo Baler Machine or Scrap Press/Baling Machine is designed for high-capacity metal scrap processing in a manual format. With multiple levers for user control and no reliance on PLC technology, this machine delivers powerful compaction, making it an ideal choice for businesses seeking manual, yet efficient, waste management solutions for large volumes of recyclable materials.
Jumbo PLC Baler
The Jumbo PLC Baler Machine or Scrap Press/Baling Machine combines cutting-edge technology with a large processing capacity, featuring programmable logic control for precision and efficiency in handling and baling recyclable materials. Designed to be used in metal scrap processing, and waste processing.
Manual Mini Baler
Our Hydraulic Manual Mini Baler Machine or Scrap Press/Baling Machine is a compact yet robust solution for small-scale metal scrap compaction.
Mini PLC Baler
Compact yet powerful, the Mini PLC Baler Machine or Scrap Press/Baling Machine offers automated control and efficient compaction for smaller-scale metal scrap processing needs, providing a reliable solution with a reduced footprint.
Super Jumbo Baler
India's fastest PLC-controlled Baler Machine or Scrap Press/Baling Machine, crafting bales in under 75 seconds, with a production capability of 2 to 10 tons per hour, versatile shearing abilities, and a powerful cylinder force of up to 300 tons for efficient, cost-effective metal recycling.
Double Action Baler
Explore our Hydraulic Double Action Baler Machine or Scrap Press/Baling Machine, available in three efficient models. The Front Door model has a two-direction control system, the Double Action Sliding Door features three-direction control, and the Top Ejection model ensures versatile scrap processing with hydraulic-operated lock cylinders. All models are designed to be used for metal scrap processing.
Alligator Shear
Alligator Shear Machine is a efficient scrap shearing solution, capable of handling diverse materials like TMT Bar, Angle Channel, Round & Bar. With a broad shearing jaw, pedal control, and high-quality blades, this machine ensures precision cutting and increased productivity. Whether you're dealing with industrial scraps or construction materials, the Alligator Shear effortlessly operates as your go-to shear machine, making it an indispensable asset for your operations.
Box Shear
Box Shear Machine is a High-Performance metal processing solution featuring 3-D compression technology, motion control, and durable components like HARDOX 600-BHN Wear-Resistant Plate. Ideal for versatile applications, this shear ensures efficient processing of light and heavy-duty materials. Whether you're working with thin sheets or thick plates, the Box Shear operates as your reliable shear machine, offering precise cuts and increased productivity.
Continuous Shear
Continuous Shear Machine is a High-Capacity scrap processing solution, handling mixed and heavy-duty scrap up to 50 tons per hour. No length restrictions, with user-friendly features like cut length adjustment and automatic lubrication. Choose from stationary or semi-mobile options for seamless operation without the need for an operator.
Nibbling Shear
Nibbling Shear Machine is our nimble nibblers are engineered to handle diverse metal types, from iron and copper to steel, with precision and efficiency. Efficiently processes various metals like TMT Bar, Angle Channel, Round & Bar. With precision, it handles 62-80 mm thick Rounds and wide scrap effortlessly, controlled seamlessly with our PLC Pedal. Minimizing waste and maximizing value, our technology ensures a sustainable and streamlined approach to metal recycling.
Hammer Mill Shredder
A Hammer Mill is a powerful Shredder machine or Shredding Machine designed to break large metal or waste scraps into smaller, denser portions, eliminating rust, dust, and color impurities. Specially engineered hammers apply high-torque impacts, beating, shredding, and shearing the scrap until it reaches the desired size at the machine's bottom structure. The hammers, crafted from special alloy steel, ensure durability and resistance to impacts for an extended lifespan
Twin Shaft Shredder
Twin Shaft Shredder machine or Shredding Machine is designed for efficient size reduction of various materials including like metal scrap or waste. It has two parallel shafts with interlocking cutting blades or knives that rotate in opposite directions. The dual-shaft design enhances the shredding capability and reduces the risk of material jams. Twin shaft shredders are versatile can process a wide range of scrap like, including plastics, rubber, metal, metal scrap, paper, and more. The Shredding action break down materials into smaller, more manageable pieces, making them suitable for recycling.